There is almost no overhead to having a separate DLL. Basically, the first call to a function exported from a DLL will run a tiny stub that fixes up the function addresses so that subsequent calls are performed via a single jump through a jump table. The way CPUs work, this extra indirection is practically free.
The main "overhead" is actually an opportunity cost, not an "overhead" per-se. That is, modern compilers can do something called "whole program optimization" in which the entire module (.exe or .dll) is compiled and optimized at once, at link time. This means the compiler can do things like adjust calling conventions, inline functions and so on across all .cpp files in the whole program, rather than just within a single .cpp file.
This can result in fairly nice performance boost, for certain kinds of applications. But of course, whole program optimization cannot happen across DLL boundaries.
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